What is the hansonled led rigid bar carton dimension?

If you are sourcing LED rigid bar products for light boxes, channel letters, or sign cabinets, one question that often comes up before you place an order is: what is the carton dimension? Whether you are planning sea freight, working out container loading, or simply estimating warehouse space, knowing the exact carton size of the LED rigid bar helps you budget shipping costs and plan your inventory. This article explains what the carton dimension of a HansonLed LED rigid bar looks like, how the bars are packed, and why this information matters for your project.

What Is an LED Rigid Bar?

An LED rigid bar, also called a hard light bar, is a linear LED light source mounted on a rigid aluminum or copper-clad circuit board. It is fixed in an aluminum or plastic housing with epoxy resin or silicone and is widely used for light box side-lighting and back-lighting applications. Because the bars are long and thin, their packaging is quite different from LED modules or flexible strips. A typical HansonLed LED rigid bar measures, for example, 940mm x 25mm x 15mm, which means the carton must be long enough to protect the full length of the bar during transport.

What Does "Carton Dimension" Mean for LED Rigid Bars?

The carton dimension refers to the outer carton size (length x width x height) used to ship the product. For LED rigid bars, the carton dimension is mainly determined by the bar length. HansonLed packs its LED rigid bars in a layered protective structure:

• Each bar is wrapped with PE film or protective foam to prevent scratches and impact damage.
• Bars are grouped into bundles or chains for easy handling.
• The bundles are placed into inner boxes.
• The inner boxes are stacked into the outer export carton.

For a 940mm LED rigid bar, the outer carton is always slightly longer than the bar itself so the product sits safely inside, with the width and height of the carton set according to how many bars are packed per layer and how many layers are stacked. Shorter bars, such as the 313mm or 626mm models, use correspondingly shorter cartons, which means more bars can fit into one carton and one container.

How HansonLed Packs Its LED Rigid Bars

As a professional led rigid bar manufacturer, HansonLed pays close attention to packaging because LED rigid bars are fragile linear products that must survive long-distance shipping to more than 80 countries. The standard export package is designed to be both protective and space-efficient:

• The carton length follows the bar length, so a 940mm bar ships in a carton of roughly 100cm in length.
• The carton width and height are kept compact so that the cartons stack neatly on a pallet.
• Every carton is marked with the model, quantity, and gross weight for easy customs clearance and warehouse management.

Because every model has a different length and packing density, the exact carton dimension is confirmed for each order. HansonLed also accepts OEM and ODM orders, so if you need a custom carton size, printed logo, or retail-ready packaging, the factory can tailor the package to your requirements.

Why Does the Carton Dimension Matter?

• Freight cost. International shipping is often charged by volume (CBM), so the carton dimension directly affects your freight quote.
• Container loading. Knowing the carton dimension lets you calculate how many cartons fit into a 20ft or 40ft container, which helps you plan bulk orders.
• Warehouse and storage. With the carton size in hand, you can plan shelf space and pallet layout in advance.
• Product protection. A well-designed carton keeps the rigid led light bar safe during handling and long-distance transport.

How to Confirm the Exact Carton Dimension

The most reliable way to get the exact carton dimension is to ask the manufacturer directly. HansonLed provides the precise carton size for every model on request, together with the quantity per carton, gross weight, and a container loading calculation. If you are comparing quotes from different suppliers, always ask for the carton dimension and the quantity per carton, because a smaller carton with more pieces per carton usually means lower freight cost per unit.

Conclusion

The carton dimension of a HansonLed LED rigid bar is determined mainly by the bar length and the packing method. For most models, the outer carton is a long, narrow box that keeps the bars safe during shipping. If you are planning an order, contact HansonLed to get the exact carton dimension for your chosen model, and the team will also help you calculate freight and container loading. With 13 years of production experience, ISO9001 quality management, and customers in more than 80 countries, HansonLed is a reliable partner for your LED signage lighting projects.