What is the hansonled led rigid bar custom IP rating?
Sat 15,2026
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When you are sourcing a led rigid bar for signage, retail displays, architectural accents, or outdoor landscapes, one specification appears again and again: the IP rating. But what does IP rating really mean, and why should you care about a custom IP rating from HansonLed? In this article, we break down the meaning behind IP codes, explain the most common ratings for LED rigid bars, and show how HansonLed tailors ingress protection to match your exact environment.
What Does IP Rating Mean?
IP stands for "Ingress Protection." It is an internationally recognized standard (IEC 60529) that tells you how well an electrical enclosure seals out solids and liquids. The code always has two digits:
- First digit — protection against solid objects such as dust, tools, and fingers.
- Second digit — protection against liquids such as drips, sprays, jets, and immersion.
For example, IP65 means the fixture is dust-tight and protected against low-pressure water jets. IP67 means it can survive temporary immersion in water. IP68 means it can withstand continuous submersion under conditions agreed between manufacturer and buyer. A higher number does not always mean "better"; it means the product is engineered for a more demanding environment.
Why Custom IP Rating Matters for LED Rigid Bars
A led rigid bar is used everywhere from indoor shelf lighting to bridge underpasses. A single standard rating cannot cover such different conditions. Choosing the wrong IP level can lead to three costly problems:
- Over-specifying adds unnecessary cost and may make installation harder.
- Under-specifying causes premature failure, warranty claims, and safety issues.
- Mismatched sealing can trap heat, shortening LED lifespan and changing color output.
This is why HansonLed offers custom IP ratings. Instead of forcing your project into a one-size-fits-all box, the protection level is matched to the real-world location and performance goal.
HansonLed Custom IP Rating Options
As an experienced led rigid bar manufacturer, HansonLed produces rigid bars across a full range of ingress protection levels. Below are the most common custom IP ratings requested by clients worldwide:
| IP Rating | Protection Level | Typical Use Case |
|---|---|---|
| IP20 | Protected against fingers and solid objects larger than 12.5 mm; no liquid protection. | Dry indoor environments such as display cases, cabinets, and retail shelving. |
| IP44 | Protected against objects over 1 mm and splashing water from any direction. | Semi-outdoor canopies, kitchen areas, and locations with occasional moisture. |
| IP65 | Dust-tight and protected against low-pressure water jets. | Outdoor signage, building facades, and landscape lighting exposed to rain. |
| IP67 | Dust-tight and protected against temporary immersion up to 1 meter. | Fountains, wet ground installations, and locations with standing water risk. |
| IP68 | Dust-tight and protected against continuous submersion under agreed conditions. | Pool edges, marine environments, and submerged architectural features. |
How HansonLed Builds a Custom IP Rating
Customization at HansonLed is not just about choosing a number. The engineering team reviews the enclosure material, potting compound, gasket design, connector type, and heat-dissipation path. Key factors include:
- Aluminum profile — acts as both housing and heatsink, with anodized or painted finishes for corrosion resistance.
- Silicone or epoxy potting — fills gaps around LEDs and PCBs to block dust and moisture without blocking heat.
- Sealed end caps and connectors — often the weakest point in a rigid bar; custom designs prevent capillary water ingress.
- Cable entry — sealed pigtails or IP-rated connectors are selected based on installation method.
Because HansonLed operates a 2,500 square meter factory with mature SMD LED production lines, these customizations are controlled in-house from PCB assembly to final aging test.
Choosing the Right IP Rating for Your Project
To select the best custom IP rating, ask four questions:
- Will the bar be installed indoors or outdoors?
- Will it be exposed to direct rain, splashes, dust, or submersion?
- What temperature range and humidity level will it face?
- Is long-term maintenance access limited or expensive?
If the answer includes outdoor exposure, IP65 is usually the minimum starting point. If the bar may sit in pooled water or be washed down with pressure, IP67 or IP68 is the safer choice. For clean, climate-controlled interiors, IP20 keeps the product cost-effective and lightweight.
Certifications and Quality Assurance
Custom IP ratings are only meaningful if they are backed by reliable production and testing. HansonLed holds ISO9001 quality certification and offers products with CE, RoHS, PSE, UL, and Reach compliance. Before shipment, custom rigid bars pass functional tests including waterproof validation, aging, and luminous consistency checks.
Conclusion
The led rigid bar custom IP rating from HansonLed is a practical way to match protection level with project environment. Whether you need a slim IP20 bar for indoor accent lighting or a fully sealed IP68 bar for submerged landscape features, HansonLed can tailor the solution. With 13 years of LED manufacturing experience, OEM/ODM support, and 24-hour customer service, HansonLed helps lighting wholesalers, contractors, and designers specify the right product the first time.
